Maintenance & Reliability Readiness

At Reli Asset Solutions, we believe that true operational excellence starts with maintenance and reliability readiness. A well-prepared organization can anticipate challenges, minimize downtime, and maximize asset performance. Our approach ensures that your maintenance teams, processes, and technologies are aligned to support long-term reliability and efficiency.

We help organizations assess, optimize, and implement world-class maintenance and reliability programs that deliver measurable results.

Our team have an extensive experience in readiness in different countries, helping to identify gaps, understanding the main challenges and supporting to improve the maturity of the systems.

✅ Key Areas of Maintenance & Reliability Readiness

🔹 Maintenance Strategy Assessment & Readiness Audit

Before optimizing maintenance, we must first understand where your organization stands. We conduct comprehensive readiness assessments to:
✔ Evaluate your current maintenance practices against industry best standards (ISO 55000, SMRP, PAS 55).
✔ Identify gaps in reliability culture, training, and work processes.
✔ Analyze failure data, downtime trends, and maintenance backlog.
✔ Provide an actionable roadmap to enhance reliability and asset performance.

🔹 Work Management & Planning Readiness

Efficient maintenance starts with well-planned and well-executed work management processes. We ensure your organization is prepared to:
✔ Implement best practices in maintenance planning & scheduling.
✔ Develop standardized workflows for preventive & corrective maintenance.
✔ Align CMMS (Computerized Maintenance Management Systems) with asset management strategies.
✔ Improve resource utilization by ensuring the right people are working on the right tasks at the right time.

🔹 Shutdown & Turnaround Readiness

Planned shutdowns, outages, and maintenance turnarounds are critical for operational success. Poorly planned shutdowns result in delays, cost overruns, and extended downtime. We help organizations:
✔ Develop structured shutdown readiness plans to minimize production impact.
✔ Align workforce, materials, and contractors for seamless execution.
✔ Establish shutdown risk management protocols to prevent unforeseen issues.
✔ Conduct post-turnaround assessments to improve future events.

🔹 Spare Parts & Inventory Readiness

Having the right spare parts at the right time is essential for minimizing downtime. We help optimize your maintenance inventory strategy by:
✔ Conducting critical spare parts analysis to prevent stockouts.
✔ Implementing risk-based inventory planning to balance costs & availability.
✔ Reducing obsolete and excessive stock while ensuring critical assets are covered.
✔ Integrating spare parts management with CMMS & EAM systems for efficiency.

🔹 Workforce Readiness & Skills Development

A maintenance program is only as strong as the people executing it. We ensure your workforce is trained, prepared, and aligned with best practices in reliability engineering. Our approach includes:
✔ Reliability training programs for maintenance and operations teams.
✔ Root Cause Analysis (RCA) workshops to improve failure investigation skills.
✔ Reliability-Centered Maintenance (RCM) training to enhance decision-making.
✔ Customized coaching for planners, supervisors, and reliability engineers.

🔹 Predictive Maintenance (PdM) & Condition Monitoring Readiness

Transitioning from reactive to predictive maintenance requires careful preparation. We help organizations implement:
✔ Condition monitoring programs using vibration analysis, infrared thermography, and oil analysis.
✔ IoT-enabled predictive maintenance solutions for real-time asset monitoring.
✔ Data analytics & failure pattern detection to anticipate maintenance needs.
✔ Integration of predictive technologies with CMMS & asset management platforms.