Maintenance Strategy & Optimization

At ReliAsset Solutions, we help businesses develop and refine maintenance strategies that not only reduce downtime but also extend asset life, improve efficiency, and optimize operational costs. Our approach is based on industry best practices, advanced reliability techniques, and data-driven decision-making to ensure your maintenance programs are proactive, effective, and aligned with your business objectives.

We recognize that every industry, facility, and operation is unique. That’s why we take a customized, results-driven approach—whether you operate in mining, oil & gas, manufacturing, or energy, our goal is to maximize the availability and reliability of your assets while minimizing unnecessary costs.

✅ Key Areas of Maintenance Strategy & Optimization:

🔹 Criticality Analysis - Prioritizing Asset Reliability Efforts

Not all equipment has the same impact on operations. Criticality Analysis helps businesses:
✔ Classify assets based on risk and operational impact (safety, production, cost).
✔ Develop maintenance strategies focused on high-risk assets.
✔ Optimize spare parts inventory by prioritizing critical components.
✔ Improve decision-making for CAPEX/OPEX investments in asset management.

🔹 Root Cause Analysis (RCA) - Eliminating Bad Actors

Failures don’t just happen—they result from underlying causes that must be identified and addressed. Our RCA methodology helps organizations:
✔ Identify and eliminate the "bad actors" (assets that frequently fail and cause disruptions).
✔ Reduce the consequences of failure through corrective actions.
✔ Improve safety, reliability, and operational efficiency.
✔ Apply data-driven decision-making to prevent recurring issues.

🔹 Reliability-Centered Maintenance (RCM) – Optimizing Maintenance Strategies

We implement RCM methodologies to ensure that each asset receives the right type of maintenance at the right time. By analyzing failure modes, operational risks, and maintenance effectiveness, we develop optimal maintenance strategies that:
✔ Prioritize critical assets based on their impact on operations.
✔ Eliminate unnecessary preventive maintenance and reduce costs.
✔ Shift from reactive maintenance to proactive asset reliability.

🔹 Failure Mode and Effects Analysis (FMEA) – Proactive Risk Prevention

We conduct detailed Failure Mode and Effects Analysis (FMEA) to identify potential failure risks before they impact your business. Our approach helps companies:
✔ Understand why failures happen and take corrective actions.
✔ Develop preventive and predictive maintenance plans.
✔ Improve safety, compliance, and asset reliability.

🔹 Planned Maintenance Optimization (PMO) -

Traditional maintenance plans often include excessive, ineffective, or outdated tasks that add cost without improving reliability. Our Planned Maintenance Optimization (PMO) services help businesses:
✔ Analyze existing maintenance tasks and eliminate inefficiencies.
✔ Extend asset life by applying data-driven maintenance intervals.
✔ Reduce labor costs and optimize resource allocation.

🔹 Preventive & Predictive Maintenance (PM/PdM) Programs

A solid maintenance strategy includes both Preventive Maintenance (PM) and Predictive Maintenance (PdM) to balance cost and risk. We help companies:
✔ Implement condition-based monitoring techniques (vibration analysis, infrared thermography, oil analysis, etc.).
✔ Transition from time-based to data-driven maintenance.
✔ Reduce downtime by predicting failures before they happen.

🔹 Work Management & Scheduling Optimization

A well-structured work management process is crucial for ensuring maintenance efficiency. We optimize:
✔ Planning & Scheduling – Ensuring maintenance teams work on the right tasks at the right time.
✔ CMMS Integration – Aligning maintenance schedules with Computerized Maintenance Management Systems (CMMS).
✔ Workforce Utilization – Ensuring resources are allocated efficiently to maximize productivity.